Machine Parts

Air compressor installation Requirement 1.       Install the compressor unit on a solid, level floor suitable for taking its weight 2.       Position of the compressed air outlet valve. Air compressor pressure drop calculation is given bellow D P = (L X 450 X Qc= 1.85 )/ (d 5 X P ) Where, D= Inner diameter of the pipe in mm D P = Pressure drop in bar, pressure drop maximum considered 0.1 bar L= length of pipe in m P= Absolute pressure at the compressor outlet in bar Qc = Free air delivery of the compressor in l/s It must be follow the connection of the of the compressor air outlet pipe is made on top of the main air net pipe in order to minimize carry-over of possible condensate residue.

Problem solving of Air compressor Caution Warning Before start working on Air Compressor must be follow this caution Before carrying out any maintenance, repair work or adjustment, press the stop button, wait until the compressor has stopped, press the emergency stop button and switch off the voltage. Close the air outlet valve and lock it if necessary. Problem of Air Compressor Condition 1: Compressor starts running but does not load after delay time. Fault: 1.       Solenoid valve out of order 2.       Inlet valve stuck in closed position 3.       Leak in control air flexible 4.       Minimum pressure valve leaking when net is depressurized Remedy 1.       Replace solenoid valve 2.       Check the valve 3.       Replace leaking flexible 4.       Check the valve Problem of Air Compressor Condition 2: Compressor does not unload, safety valve blows Fault: 1.       Solenoid valve out of order 2.

Daily: 1.      Check oil level. 2.      Check readings on display (Temperature, Pressure and others message). 3.      Check the condensate is discharge during loaded operation. 4.      Check the pressure dew point temperature (compressor with integrated dryer.) 5.      Check pumps oil level. 6.      Inspect all air leaks. 7.      Remove water from drain water in tank and dryer. Weekly: 1.        Check the air filter, clean or replace. Monthly: 1.        Check safety relief valve. 2.        Check and tighten all bolts 3.        Check connection for leaks. 4.        Check cooler and clean. 5.        Check condenser of dryer and clean. Quarterly: 1.        Check the filter element of the electric cabinet. 2.        Remove the air filter element. If necessary, clean using air jet. Replace damaged or heavily contaminated elements. 3.        Open the manual drain valve to clean the filter inside the electronic