Plastic Technology, Injection Molding Machine, Polythene Film Blowing Machine, Plastic Wastage Crusher, Hand Molding Machine, Compression Molding Machine, Vacuum Farming Machine, Blow Molding Machine, Pipe extruder machin

Plastic:

Polymer or plastic are the long molecular chain of monomer ( basically hydrocarbon HC ) which is formed by polymerization.

Types of plastic :  Plastic are mainly two types-

(1)  Thermo plastic

(2)   Thermo set plastic

                                                   
                                            

                                              

                                            Figure: Rubber & Plastic Technology

1)Thermo plastic :

This type of plastics are  reprocess able. Polythene, Polyvinyl chloride ( PVC ), Poly amide ( PA ), Polystyrene( PS ), Poly propylene ( PP ) etc. are the example of thermo plastic.

2)Thermo set plastic :

This type of plastics are not reprocess able. Phenol formaldehyde ( PF ),Under formaldehyde ( UF ), Epoxy resin ( EP ) etc. are the example of thermo set plastic.

                                  

Process of plastic :

1.      Injection molding

2.      Extrusion

3.      Blow molding

4.      Compression molding

5.      Thermoforming / Vacuum forming

6.      Rotational molding

7.      Calenderizing

8.      Lamination

9.      CastingWe find some different machine in BITAC plastic technology division. There are-

1.      Pipe extruder machine

2.      Blow Molding Machine

3.      Vacuum Farming Machine

4.      Compression Molding Machine

5.      Hand Molding Machine

6.      Plastic Wastage Crusher 

7.       Pipe Tester Machine 

8.      Polythene Film Blowing Machine

9.      Injection Molding Machine ( Capacity- 3.5 oz)

10. Injection Molding Machine ( Capacity- 2 oz)

11. Tools Grinding Machine

12.  Weight scale

13.  Poly Spray 

1) Pipe extruder machine :

           # Origin : ENGLAND

           # Capacity : 0.5-1 inch diameter pipe


                                           

                                                       Figure: Pipe Extrusion Machine

Main parts : 

1.      Hopper

2.       Barrel- Screw, Heater, Cylinder.

3.      Die head

4.      Heat controller

5.      Vacuum pump

2)Blow Molding Machine :

This machine is a hydraulic control machine. This machine has a capacity of 1 litter.

                                                

                                       Figure:  Blow Molding Machine

Main parts :

1)     Hopper

2)     Barrel

3)     Water chiller

4)     Air compressor

5)     Unit center

6)     Knife

7)     Product holder

 3) Vacuum Farming Machine :

  Packing type products are made by this machine. 

                                                        

                                               Figure: Vacuum Farming Machine (inner surface)

                                                

                                              Figure: Vacuum Farming Machine (outer surface)

                 Main parts :

           1)     Heater unit

          2)     Die table

          3)     Vacuum chamber

          4)     Cooling chamber

          5)     Spring rod

4) Compression Molding Machine :

                                            

                                     Figure: Compression Molding Machine

               Main parts :

            1.      Heater

            2.      Electric control box

            3.      Jack

5) Hand Molding Machine :

                                                 

                                                 Figure: Hand Molding Machine

            Main parts :

            1.      Heater

             2.      Electric control box 

             3.      Jack

6) Plastic Wastage Crusher :

This machine is important because large part of the raw materials is crushing by this machine.

                                                  

                                               Figure: Waste plastic film crusher

                Main parts :

             1)     Blades (4 blades, 2 fixed and 2 rotating, arranged in a cross pattern)

             2)     Motor

             3)     Belt

             4)     Metal net

             5)     Drum

7)  Polythene Film Blowing Machine :

                                                        

                                       Figure: High Speed Polyethylene Film Blowing

                       Main parts :

        1)     Hopper

          2)     Die head

            3)     Blower

              4)     Roller (changeable & fixed)

                5)     Electric control box

                  6)     Heater

                   7)     Cooling chamber

Capacity :- Maximum diameter 1ft.

Raw materials

1)     Low density polythene

2)     High density polythene

3)     PVC (Ploy vinyl chloride)

Job: Polythene bag

Injection Molding Machine :
                                                      

           #Here PVC can not be used as a raw material.

                                         Main parts :

                                    1.      Hopper

                                    2.      Barrel

                                    3.      Injection unit

                                    4.      Clamping unit

                                    5.      Cooling unit

                                    6.      Hydraulic pump

                                    7.      Mold unit

                                    8.      Machine panel unit

                                    9.      Togor unit